When using refractory materials, the following points should be noted:
1) After pouring, if not fully cured, the lining may be damaged before sintering due to its
low early strength and loose structure. The lining may suddenly heat up and sometimes explode.
2) The thickness of the lining is thin, the pouring space is small, and there are many
nails densely distributed between the mold and the burner. When pouring and vibrating,
the operation of the vibrating rod is extremely difficult, and the operation is not proficient
or careful. The refractory pouring material may also not vibrate properly.
3) During construction, the pouring space is small, and construction personnel often
add more water when storing and mixing materials to make the refractory pouring
material have good fluidity. However, it increases the number of air holes in the refractory
lining, reduces the compactness of the lining, and thus reduces its strength (if the refractory
pouring material is chemically bonded, adding too much liquid binder will have the same
adverse effect). Conversely, the lining is not compacted properly during vibration, It will
also shorten the service life of refractory castables.
4) During winter construction, low environmental temperatures can cause the binder
(hydrated) to not hydrate or freeze, which can seriously reduce the strength of refractory
castables or damage their structure, thereby affecting their effectiveness.